Just because parts of your conveyor belt become compromised, doesn't mean you have to replace them and spend money unnecessarily. Some of these sections could be repaired through vulcanizing, which involves adding new belt materials that are heated and put under pressure. If you approach this repair process strategically, it will work out.
Use Compatible Replacement Materials
In order for the new materials to adhere to the damaged conveyor belt sections through heat and pressure, they have to be compatible from the very beginning. Otherwise, the splice may not end up holding up as long as it should.
When looking at your replacement material options, try to focus on getting great tensile strength and wear resistance. These properties will help the belt splice hold up a lot longer compared to if you used another solution that wasn't as durable. Some of these options might include neoprene, nitrile, and natural rubber.
Invest in a High-Quality Vulcanizing Press
If vulcanizing is something you'll probably have to complete over the years, then you might as well get your own vulcanizing press so that you can execute these repair methods whenever they're necessary. You'll just need to get a high-quality press to simplify things.
Start by focusing on vulcanizing presses that are lightweight. They'll make it a lot easier to move this press around conveyor belt sections that require splicing. It also helps for the vulcanizing press to feature an approachable design, even for operators that have never used said equipment before. That's going to help simplify the vulcanizing process, as well as ensure it gets completed as quickly as possible.
Monitor Repaired Sections Carefully Moving Forward
After you've added new materials to your work site's conveyor belt and they've properly adhered to, you want to keep an eye on these sections going forward. You may have completed this splicing process perfectly, but just to be safe, ample monitoring can make sure it was a complete success. You'll want to monitor these repaired sections when the conveyor belt runs in real-time, as that's going to give you an idea of the strength and overall condition of the spliced belt sections.
conveyor belt vulcanizing lasts a lot longer because things like rips and holes can be repaired. You can really succeed with this repair method too if you see what it takes to be successful and then follow strict protocols each time vulcanizing is required.
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